Revolutionary high-performance inserting
with Fusion Cross

A new age of inserting has begun. Fusion Cross will revolutionize your mailroom. No other system is as flexible or as capable of processing such a vast spectrum of envelope formats and filling thicknesses while still being so fast, gentle to the material and reliable. An intuitive operator-friendly system for all requirements at the highest levels of performance. Fusion Cross offers a processing speed of up to 16,000 envelopes per hour at B4 and 22,000 up to B5.

The Flow-Principle – the discovery of slowness

With the “Flow-Principle” BÖWE SYSTEC has introduced a completely new approach to inserting, letting the whole production process flow smoothly. Even at the highest speeds this ground-breaking new inserting principle ensures especially reliable processing which is also gentle on material and machine. The required integrity is ensured by intelligent system control and monitoring on the one hand and continuous document tracking throughout the production process via the link to our powerful software on the other.

Cutting edge infeed technologies provide maximum performance

The sophisticated document input of Fusion Cross makes this system a powerful partner in the high-performance segment. Infeed channels in various performance classes for cut-sheet and continuous processing meet the most diverse requirements in the mailroom and ensure maximum efficiency. For continuous processing, Fusion Cross again makes use of the Flow-Principle: The integrated turning unit rotates the documents by 90 ° clockwise or counter clockwise if necessary without stopping, enabling the processing of C4, Flats or Stretch applications while retaining the same high speed. C4, Flats or Stretch applications can now be processed from the same infeed channel as applications in DL or #10 format.

Processing insurance policies the easy way

The need to assemble and mail hundreds of thousands of complex documents and policies with 24 hour service level agreements places extremely high requirements on insurance industry mailing centers. The time factor is only one of the many challenges in this highly regulated and demanding environment – the correct compilation of all relevant documents and enclosures in one envelope, often individually printed and stapled, is another. With these market requirements in mind, BÖWE SYSTEC developed the versatile assembling and stitching module for the high-performance inserting system Fusion Cross to handle the high volume and flexible production of insurance policies and documents.

The perfect fold at maximum speed

BÖWE SYSTEC offers a variety of folding units that allow Fusion Cross to achieve precise folding results, even at top speed. Equipped with powerful modules with either two or four folding pockets, it is able to fold up to eight or up to 16 sheets at a time. Whether Z, C, single or double parallel fold, Fusion Cross has the right solution for every application.

High enclosure flexibility for highest possible investment protection

The open device carrier concept of Fusion Cross collating track permits not only the simple change between varying enclosure feeders but also retrofitting to accommodate changing requirements. The feeders can be freely positioned and beyond that, devices for special applications or cameras can be easily integrated.

A high-performance inserting system for all applications

Due to the uncompromising performance characteristics, the revolutionary inserting principle as well as the exceptional enclosure flexibility, Fusion Cross combines all requirements crucial to the success of modern mailrooms. Fusion Cross encompasses nearly every application in postal and service centers, covers nearly all applications and offers quantifiable production – regardless of the size of the mailroom and number of systems.

The broadest spectrum of formats in the high-performance segment

No other high-performance inserting system is as flexible and processes as broad a spectrum of envelope formats as Fusion Cross. This revolutionary system is able to handle both small formats like B6+ or #7 3/4, as well as large formats like C4, B4 or Flats without any difficulty. Even at high speeds, Fusion Cross is therefore able to meet all the diverse requirements of a mailroom perfectly. Quick set-up times and easy switching between different formats round off the Fusion Cross portfolio.

BÖWE Cockpit – smart man-machine-interface

With its completely new user interface, Fusion Cross can be operated easily and intuitively. State-of-the-art touchscreen displays assist in user guidance. An interactive help function supports in set-up and troubleshooting. The standard BÖWE Cockpit for Fusion Cross consists of three apps: System Operation, Recipe and Report.

Universal modularity throughout the inserting processes

Fusion Cross offers an highly flexible document input, multiple options for ideal processing of both enclosures and envelopes as well as various opportunities for optimal post-processing.

Brochure
Fusion Cross

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Case Study

World class direct mail production with Fusion Cross at Howard Hunt, UK's largest producer of direct mail.

> Download Case Study Howard Hunt (700 KB)

Sales & Services

In case you have any questions concerning products, configurations and prices, please contact the responsible sales partner for your country. more...